WHAT DOES IT CONSIST OF?

The fourth industrial revolution, also known as Industry 4.0, is here to stay. Development of advanced production techniques, new strategies and more efficient management. This is where Efficiency Control can help you.

  • SUPERVISION TABLETS

    Aimed at the supervisors of the different departments for monitoring and decision-making.

    On each tablet, you can select the machines and sensors to be monitored, the communications and alarms of interest, and you can also select which of these you want to be sent to the operator’s tablet. It is configurable and scalable.

  • OPERATOR TABLETS

    Aimed at improving on-site data capture.

    Safety in the workplace.
    Monitoring the machine status.
    Capture of parts produced.
    Greater control and overview of production.

WHAT CAN WE MONITOR?

The processes that can be monitored are the following:

  • Sensor alarms and machine stops.

  • Values of consumption, temperature and vibrations, etc.

  • Stops and micro-stops in production.

  • Time of stop.

  • Incidents informed by the MES.

  • Lack of attention by the operator.

  • Parts produced in real time.

  • If it is manufactured without a work order.

WHAT INFORMATION CAN BE OBTAINED?

Efficiency control gathers, processes and displays real-time information relating to production, work conditions and status of resources:

  • Production monitoring and data capture on site.

  • Conditions and values of parts manufactured.

  • KPIs of OEE, defects, incidents, stops, alarms, etc.

  • Real manufacturing time of each part.

  • Exploit the potential of the MES. Efficiency:

    1 CMMS
    2 Auto-controls
    3 Planning
    4 Document management

HOW DO WE INTERACT WITH THE SYSTEM?

The system permits the real-time changing of manufacturing parameters. It permits the increase or decrease of production cycle times, allowing more time for: operation, produced references, micro-stops, etc.

WHAT HARDWARE DOES IT NEED?

The monitoring will function with any device with web browsing.

If a customer doesn’t have the means in their machines for information capture or the machines are old, we have the solution!

The Nano Mico 24 plug-and-play capture devices are designed for industrial environments, and can easily be installed either by us or by the customer. This device has analogue, digital, voltage and intensity inputs that automatically connect to our software.

In a scenario where the customer has machines that are providing information, we will develop the link for incorporation into our system.

Would you like some more information?

Contact us and we will help you find the right solution for your company.

Contact us