Software for Lean Manufacturing
At Osprog we have spent years developing software for Lean departments in the automotive sector, and more recently in other sectors such as food.
Our programs make it easier for Lean departments (internal/external) to implement QRM and/or Lean philosophy in companies.
These programs basically consist of:
MONITORING TOOLS
SQDPG dashboard with regular indicators and document management with the possibility of running in presentation mode (simplified) for 5-minute meetings
Quality indicators and alert management with the possibility of performing a problem solving (A3) or fast (action plan) methodology
On-site data capture (production, stops and defects) according to manual time record or assisted by IoT
Volume indicator with:
– OEE graphs / Parts with resource comparative by previous day / 4 weeks vs. target / installed capacity
– Pareto analysis of losses grouped into categories with drill down to see stop codes / sub-codes
– Resource evolution graphs for past few days, weeks, rolling months and last 2 years with targets / installed capacity
Panels in factory showing real-time information (gauges with OEE, availability, performance and quality)
IoT module for assisted data capture in the factory
Continuous improvement
Scorecard
A3 Tracker (corrective actions for safety and quality problem solving)
Master Action Plan (quarterly Top 5 and action plans)
Other (annual planning)
Other modules
Operator versatility with document management of training received, expired, etc.
Document management associated specifically to plant resources (machines/lines) with version management, signature circuit, etc.
Other aspects not directly related to Lean are:
Data integration for companies with an organisation for plants that allows them to be consolidated by region, division, etc.
User profile management according to structure or function
Integration of our tool with customer’s own ecosystem (cloud authentication, collaboration environment, document manager, etc.)
Warning management, report generation, email sending, etc.
Would you like some more information?
Contact us and we will help you find the right solution for your company.